This paper describes a prototype expert system to aid operation in rod consolidation process. The knowledgebase is composed of three database groups and 60 rules with production, and object oriented techniques that correlates database groups. The expert system is designed to track the transitions of nuclear materials through the operation areas of the rod consolidation process, to diagnose current status in any operating conditions, normal and off-normal, and to advise operators to properly recover off-normality. The expert system can give efficient management of nuclear material accountability and process operation in the rod consolidation.