The computcr s~mulatiun model in vanaus s~nelllng process for melling waste cashhg sand was developed by using energy and malcrial balance concept. This modcl can prcdict the coal, flux and oxygen conaumptron and thc volume and temperature of off-gas The ~niljor critical varlablcs for smclting process can be crplained by using the analysis of energy and malc~ialb alance. Thc Innst lmportarlt variables lor smelting process were h i ~ hpo st-combust~anr atla, high heat transfer crficiency and refractory pratcclion lechnalogy. For saving encrg), in this smelting proccss, selection of caw marerials i.e coal, flus was important, cspacially ubi~go f low volatile coal was prufitahle.