Brushless DC motors have trapezoidal back-EMF waveform. Theoretically it should be fed with rectangular phase current in order to produce torque ripple free. Because it is drived by a voltage source inverter, perfect rectangular phase current can not available and therefore produce torque ripple. In this paper, the torque ripple due to commutation is analyzed and the practical method that can reduce the torque ripple is proposed. Experimental and simulation results show the effectiveness of the proposed method.