In this paper, on the basis of factory rationalization, the detection and evaluation system of weak assembly process was developed to analyze the processes for improvement of assembly productivity in the current assembly system. Using this detection and evaluation system of weak assembly process, the weak degrees of assembly process were quantitatively calculated. In this system, the improved design rules were constructed for assemblability and the redesign alternative was Presented for elimination of weak Process. After review of the redesign alternative, it was applied to the actual assembly system.