Development of advanced restraint system challenges both restraint and automobile manufacturers to come up with proper airbag design to reduce occupant out-of-position related injury. The important component of the advanced restraint system is the multi stage inflator. The multi stage inflator can independently control two or more airbag inflation stages to maximize occupant protection. The objective of this research is to develop relationship between airbag inflation characteristics, the occupant positions and the airbag design variables. The tests are conducted using five kinds of inflators, two kinds of airbag cushion folding methods and two kinds of tear lines. In the case of inflator, the out-of-position tests are performed with a traditional inflator, a depowered inflator and a dual stage inflator. And the efficiency and injury mechanism are evaluated by analyzing the injury pulses and values. Using this relationship, airbag design guideline is established for airbag aggressivity thresholds and the risk of injury is identified according to occupant positions.