Up to date, the life extension of industrial plant structures has been strongly required in the field of iron-manufacturing company, atomic or power generation company and so on. Fault monitoring, maintenance of aging structural components, safety assessment and residual life prediction may be recognized as typical and/or practical methods in terms of life extension methods. Based on the construction of damage scenario, precise analysis method and development of the risk or reliability assessment, a number of studies have been carried out in this viewpoint. In conjunction with the finite element analysis technique, a practical procedure for the safety assessment of iron-manufacturing plant structures was developed in this paper with a particular interest in furnace. By virtue of the detailed finite element analyses for blust furnace under an operational condition, the validity of the proposed procedure for safety assessment was presented.