The falling accidents have increased in the structure and heavy industries. Therefore, a various falling prevention systems with safety block and lanyard have been supplied in order to prevent falling accidents and acquire the long life and cost down for the maintenance. However, there are not the reliable and domestic the falling prevention system until now. Almost systems were imported from U.S.A, Japan, U.K and Germany. The structural safety of the imported safety block is satisfied sufficiently, but it has heavy weight due to the cover with the aluminum and thickness. So, many workers are not feeling themselves. Thus, the aim of this work is to develop a commercial safety block that has a light weight and strength. And the cost efficiency of the system and safety for workers also will be improved remarkably.