This paper presents an analytical study on the displacement behavior safety of cylindrical hollow rollers. Using the finite element method, the hollow roller with Y-shaped column structures between three tubes has been developed to analyze the displacement behavior safety. For the same dimension and weight of two hollow roller models, the displacement behavior safety of a typical hollow roller is lower 4~6.6% than that of the newly designed hollow roller with Y-shaped column structures between three tubes. Thus, this paper recommends Y-shaped hollow roller for increasing the roller strength safety and decreasing a total roller weight, which may save a consuming electrical energy.