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Micro-Cutting with Diamond Tool Micro-Patterned by Femtosecond Laser
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  • Micro-Cutting with Diamond Tool Micro-Patterned by Femtosecond Laser
  • Micro-Cutting with Diamond Tool Micro-Patterned by Femtosecond Laser
저자명
Kim. Jaegu,Je. Tae-Jin,Cho. Sung-Hak,Jeon. Eun-Chae,Whang. Kyung-Hyun
간행물명
International journal of precision engineering and manufacturing
권/호정보
2014년|15권 6호|pp.1081-1085 (5 pages)
발행정보
한국정밀공학회
파일정보
정기간행물|ENG|
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이 논문은 한국과학기술정보연구원과 논문 연계를 통해 무료로 제공되는 원문입니다.
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기타언어초록

The demand for micro-scale surface machining has been steadily increasing, and various methods have been introduced. Among these, microcutting with a diamond tool removes material by making multiple cutting passes. However, many passes are needed to generate micropatterns over a large area. To overcome the drawbacks of this time-consuming process, we propose a novel method, which uses a micropatterned diamond tool. A 220-fs-pulsed Ti: Sapphire laser is used to create micropatterns on the edge line of a rectangular diamond tool. A six-axis motion stage is used to align the edge line and flank surface of the diamond tool with respect to the focal point of the laser beam. Using a simple laser direct-writing method and a $100{ imes}$ objective lens (NA: 0.8), lines ${leq}2{mu}m$ in width, $20{mu}m$ in length, and $10{mu}m$ in separation were fabricated along the 1-mm edge line of a bulk diamond tool. The micropatterned diamond cutting tool was then used to successfully produce micropatterns on the surface of nickel (Ni)-electroformed on SKD-61. This novel process provides an efficient means of multiple micropattern generation for molding applications, such as those required for optics and biotechnology, using only a single pass of a diamond cutting tool.