In the present study, exfoliated graphite nanoplatelets (xGnP) with different particle sizes
were coated onto polyacrylonitrile-based carbon fibers by a direct coating method. The flexural
properties, interlaminar shear strength, and the morphology of the xGnP-coated carbon
fiber/phenolic matrix composites were investigated in terms of their longitudinal flexural
strength and modulus, interlaminar shear strength, and by optical and scanning electron microscopic
observations. The results were compared with a phenolic matrix composite counterpart
prepared without xGnP. The flexural properties and interlaminar shear strength of the
xGnP-coated carbon fiber/phenolic matrix composites were found to be higher than those
of the uncoated composite. The flexural and interlaminar shear strengths were affected by
the particle size of the xGnP, while the particle size had no significant effect on the flexural
modulus. It seems that the interfacial contacts between the xGnP-coated carbon fibers and
the phenolic matrix play a role in enhancing the flexural strength as well as the interlaminar
shear strength of the composites.