Hot isostatic pressing (HIP) is a manufacturing process, used to reduce the porosity of
metals and increase the density of many ceramic materials. This improves the
material's mechanical properties and workability. The HIP process subjects a
component to both elevated temperature and isostatic gas pressure in a high pressure
containment vessel. The pressurizing gas most widely used is argon. An inert gas is
used, so that the material does not chemically react. The chamber is heated, causing
the pressure inside the vessel to increase. Many systems use associated gas pumping
to achieve the necessary pressure level. Pressure is applied to the material from all
directions (hence the term "isostatic"). For processing castings, metal powders can
also be turned to compact solids by this method, the inert gas is applied between
7,350 psi and 45,000 psi, with 15,000 psi being most common. Process soak
temperatures range from 482 ℃ for aluminium castings to 1,320 ℃ for nickel-based
superalloys. When castings are treated with HIP, the simultaneous application of heat
and pressure eliminates internal voids and microporosity through a combination of
plastic deformation, creep, and diffusion bonding; this process improves fatigue
resistance of the component. Primary applications are the reduction of
microshrinkage, the consolidation of powder metals, ceramic composites and metal
cladding. Hot isostatic pressing is also used as part of a sintering (powder metallurgy)
process and for fabrication of metal matrix composites.